Dry Pet Food Production Line for Kibble and Treats in Australia

dry pet food production line factory

A new Australian pet food business is setting up a compact facility to produce a lamb- and chicken-based dry pet food production line. The factory space is secured, and the customer needs a flexible, entry-level line with a target capacity of 50-100 kg/h. The final configuration will be tailored to the customer’s recipes, raw material forms, product dimensions, and packaging.

Small Dry Pet Food Production Line Overview

ParameterDetails
RegionAustralia
Project TypeNew processing facility (turnkey planning)
ApplicationPremium dry dog and cat kibble, plus extruded treats
Target Capacity50-100 kg/h
Daily OutputApprox. 0.4-0.8 tonnes (8-hour shift)
Primary IngredientsLamb and chicken (meal or meat), grains, vitamins and minerals
Core TechnologyTwin-screw extrusion
Final ProductsMulti-shape kibble and formed extruded treats
Facility StatusFactory space available; layout under optimization
Project StageTechnical planning and custom quotation

Request Brochure or Catalog

Raw Material Preparation: Meat Meal vs Fresh Meat

Raw Material FormRequired EquipmentConsiderations
Meat Meal / Dry PowdersRibbon mixer, powder feederDirect dry batching, fast mixing, lower capital cost
Fresh / Frozen MeatMeat grinder, emulsifier, liquid dosing unitRequires pre-grinding, slurrying, and precise liquid injection into the extruder

Twin-Screw Extrusion Solution for Kibble and Extruded Treats

Our team proposes a compact, integrated dry pet food line built around twin-screw extrusion. It is sized for 50-100 kg/h and handles both premium kibble and specialty treats.

Dry Kibble Production Process

  • Batching: weigh raw materials and micro-ingredients
  • Dry Blending: ribbon mixing for high uniformity
  • Feeding: screw feeder meters material into the extruder
  • Extrusion and Cooking: twin-screw conditioning, cooking, and expansion
  • Shaping and Cutting: rotary cutter at the die face
  • Drying: multi-layer hot-air dryer removes moisture
  • Coating: drum application of oil and palatants
  • Cooling: ambient-air cooling conveyor
  • Packaging: automatic weighing, bag filling, and sealing

Extruded Treat Production Process

  • Batching: binder, starch, and meat blending
  • Extrusion: temperature and shear profile matched to the treat recipe
  • Forming: treat-specific dies with synchronized cutting
  • Drying: temperature-controlled dehydration
  • Cooling and Packing: moisture-controlled transfer to protective pouches

Dry Pet Food Production Line Equipment List

EquipmentFunctionKey Features
Ribbon MixerUniform dry blendingStainless steel, ribbon design, quick discharge
Screw FeederDosed material deliveryFrequency-controlled speed, anti-bridging hopper agitator
Twin-Screw ExtruderCooking, starch gelatinisation, expansionSegmented screws, heating/cooling barrel zones, variable-speed drive
Interchangeable Dies and CutterShaping and size controlFood-grade alloy dies, adjustable rotary cutter, fast changeover
Multi-Layer DryerDehydration to below 10% moistureEnergy-efficient hot-air circulation, variable-speed conveyor
Oil and Flavour CoaterPalatabilityRotary drum, liquid sprayer, dry powder dosing
Cooling ConveyorTemperature normalisationPrevents condensation inside bags after coating
Automatic Packaging UnitFinal pouchingMulti-head weigher, automatic sealing, flexible bag weights

Request Brochure or Catalog

Information Needed to Set Up Your Production Line

CategoryInformation NeededImpact
Raw Material InputRatio of dry meal to fresh meat slurryDetermines pre-processing equipment (grinders vs. powder mixers)
Product DimensionsKibble diameter and thickness; treat shapesDefines die design and cutter selection
Output RatioDaily split between kibble and treatsSets line scheduling and dryer capacity
PackagingBag sizes (e.g. 500 g, 2 kg, 10 kg) and materialDetermines packaging machine and sealing method
Factory LayoutFloor plan, ceiling height, power supplyDetermines arrangement (L-shape, straight line, multi-floor)

Get a Custom Dog Food Production Line Quote

Contact the Foodmax Machines with your recipe profile, space dimensions, and production goals to receive a detailed equipment configuration, process layout, and competitive quotation. Custom layout designs tailored to your existing factory space. Recipe testing and extrusion trial validation before shipment.  Request a custom layout & quote today

Scroll to Top