Automatic Bottle Filling Machine for Sauces and Viscous Products
An automatic bottle filling machine is an advanced packaging solution that precisely dispenses preset volumes of liquid or semi-liquid products into containers without manual intervention. The model we highlight integrates a robust rotor pump system, making it exceptionally suitable for sauce bottling equipment. It handles everything from pure sauces to granular variants like chili paste, sesame sauce, jam with fruit pieces, toothpaste, sealants, and paints.
Product Parameters of Automatic Bottle Filling Machine
Technical Parameter
Specification
Product Model
Automatic Rotor Pump Filling Machine
Filling Range
100-10000ML (customizable)
Filling Speed
~1-50 Bottles/min
Working Pressure
0.6-0.8MPA
Hopper Volume
~65L
Machine Size (L×W×H)
1860×810×1530mm (approx.)
Machine Weight
~200KG (20KG pump as example)
Measurement Accuracy
≤5g (or ±0.5% of filling dose)
Power/Voltage
2.5KW/220V
How Does the Automatic Bottle Filler Machine Work?
This machine combines a user-friendly PLC control system, a servo-driven rotor pump for dosing, and often includes a square hopper with a stirring mechanism. The stirrer prevents sedimentation, ensuring consistent product viscosity and uniformity during the entire filling process. The operation of our sauce bottle filling machine is a seamless blend of mechanical and electronic intelligence, ensuring a smooth workflow:
1.Feeding & Preparation: Product is loaded into the stainless steel square hopper. The integrated stirring system activates, keeping granular or viscous material homogeneous.
2.Container Positioning: Bottles or jars are fed onto the conveyor, which transports them to the filling nozzle. A sensor detects each container’s presence.
3. Precision Filling: Upon detection, the PLC signals the servo-driven rotor pump. The pump draws product from the hopper and dispenses the exact pre-set volume through the anti-drip nozzle into the container.
4. Quality Assurance: The machine features an automatic “No Bottle, No Fill” sensor, and automatically controls feeding the liquid into the machine tank. The filling dose is consistently accurate, controlled within 0.5%.
5. Completion & Forwarding: Once filled, containers move forward, potentially to capping or labeling stations, completing a fully automated cycle.
Product Features of Automatic Rotor Pump Filling Machine
Intelligent PLC Control
An intelligent PLC control paired with a touch screen lets you adjust settings quickly and monitor operations easily. With just a few taps, you can set fill volumes, adjust speeds, and monitor operations, enabling quick changeovers between different products.
Integrated Continuous Agitation
The square hopper features a built-in stirring mechanism. This system continuously mixes your product, ensuring particulates like fruit grains, spices, or fibers stay evenly suspended. This guarantees uniform consistency in every single bottle you fill.
Anti-Leakage, Anti-Drip Nozzle
A specialized filling nozzle cuts off cleanly at each cycle’s end. This design prevents unhygienic dripping on bottle necks or conveyors, keeping your workspace clean and eliminating product waste.
Food-Grade Stainless Steel Construction
Constructed with high-quality, food-grade stainless steel, this sauce bottling machine meets stringent hygiene standards. Its smooth surfaces and linear design enable exceptional ease in disassembly, cleaning, and maintenance—critical for food and cosmetic production.
This automatic bottle filler machine offers exceptional versatility. Its robust design manages high viscosity and suspended particles effortlessly. It perfectly suits a vast range of products, from chunky chili sauce and fruit jam to toothpaste and industrial sealants.
Cost-Saving
Full automation significantly cuts the manual labor needed for filling. With a filling accuracy of ±0.5%, you achieve consistent fill levels in every bottle. This precision dramatically reduces product giveaway, saving you substantial material costs over time.
Consistency
The constant stirring prevents ingredient separation, while the clean, drip-free filling ensures every product leaving your line looks professional and meets quality standards.
Durability
We use high-quality components in the pneumatic and electrical systems, designing the machine for reliable, long-term service. Its straightforward structure and accessible parts make routine maintenance and sanitation procedures fast and simple.
FAQ:
Q1. What materials can this automatic bottle filling machine handle?
It works for high-viscosity, particle-containing fluids: foods (chili sauce, sesame paste), daily chemicals (toothpaste, scrub), and industrial goods (sealant, asphalt coating).
Q2. What is the filling accuracy of this sauce bottle filling machine?
The accuracy is ≤0.5% of the filling dose, ensuring precise, uniform packaging.
Q3. Can I customize the automatic bottle filler machine?
Yes! We offer customizations for filling range, machine size, hopper capacity, and more to fit your needs.
Q4. How do I maintain this bottle filling machine?
Regularly clean the hopper/nozzles, check brand components for wear, and follow our maintenance guide. We provide support for any issues.
About Foodline Machinery
Foodline Machinery is a machinery manufacturing company that integrates the public and trade sectors, with a development history spanning over 20 years. The company specializes in the production of machinery. We offer comprehensive after-sales services, including technical support, maintenance guidance, and customization options to meet specific customer requirements. With a global customer base and a reputation for excellence, we strive to be your trusted partner in nut processing, helping you improve productivity and product quality while reducing operational costs. If you’re looking for a profitable and low-maintenance commercial solution, our automatic bottle filling machine for sale is the perfect choice. Fill out the inquiry form today, and our team will send you a customized quote and video demo within 24 hours.
