
A Romanian specialty food producer successfully upgraded its factory with our automated sauce filling machine line. The project improved how they make Zacusca, a local vegetable sauce that is thick and chunky. The new system works well with the heavy sauce and makes filling faster and more accurate.
Request a Solution for My Business
Sauce Filling Machine Line Project Overview
| Item | Project Details |
| Customer location | Romania |
| Product | Zacusca vegetable spread |
| Main ingredients | Roasted peppers, eggplant, sunflower oil |
| Material condition | High-viscosity sauce with vegetable chunks |
| Chunk size | Up to 1 cm |
| Jar volume | 300–1000 ml |
| Maximum jar diameter | 85 mm |
| Target capacity | 2,000 jars per six-hour shift |
| Interface language | Romanian, English |
Request a Solution for My Business
Sauce Filling Machine Line Process
| Production Stage | Equipment | Main Function |
| Sauce cooking | Planetary cooking mixer | Fries and mixes thick vegetable sauce evenly |
| Sauce transfer | Product transfer system | Moves cooked Zacusca to the filling section |
| Jar filling | Automatic sauce filling machine | Fills thick sauce while protecting vegetable chunks |
| Cap application | Automatic capping machine | Seals filled glass jars securely |
| Sterilization | Existing customer equipment | Completes the heat-treatment process |
| Labeling | Round bottle labeling machine | Applies labels smoothly on glass jars |
Request Brochure or Catalog
Why an Automatic Rotor Pump Filling Machine?
| Feature | Benefit for Zacusca Filling |
| Rotary lobe pump | Provides low-shear transfer for chunky vegetable sauce |
| Agitated hopper | Prevents vegetable pieces from settling during production |
| Anti-drip filling nozzles | Helps keep jar mouths clean and reduces sauce waste |
| Adjustable filling parameters | Supports different glass jar sizes |
| Food-grade stainless steel design | Supports hygienic food production requirements |
Get Factory Quote | WhatsApp/Tel: +8613838509601
Customer Feedback on the Sauce Production Project
“Am găsit cel mai bun echipament de îmbuteliere de sosuri pentru linia noastră de zacuscă. Utilajul păstrează bucățile de legume întregi și funcționează perfect!” (“We found the best sauce filling equipment for our zacusca line. The machine keeps vegetable pieces whole and runs perfectly!”)
The new machinery is connected directly to the client’s current sterilization workshop. This setup saved facility transformation costs and avoided purchasing redundant processing equipment. The factory now runs continuously with reduced labor dependency and stable filling accuracy for 300ml to 1000ml glass jars.
Get Factory Quote | WhatsApp/Tel: +8613838509601
Upgrade Your Sauce Production Line
Are you looking for a reliable sauce filling machine for chunky sauces, vegetable spreads, chili sauces, jams, or other high-viscosity products? Our team can help you configure a complete solution based on your product viscosity, particle size, jar format, required output, and existing production equipment. We specialize in providing food processing equipment, including hot sauce bottle filling machines, automatic labeling machines for bottles, bubble washing machines, planetary mixing cookers, bottle capping machines, and complete solutions for sauce production lines. From cooking and filling to capping, labeling, and secondary packaging, we provide customized automation support for your sauce production line. Contact us today to discuss your filling project and receive a tailored technical solution.

















