Sauce Filling Machine Line for Romania Zacusca Production

sauce filling machine line for Zacusca sauce production

A Romanian specialty food producer successfully upgraded its factory with our automated sauce filling machine line. The project improved how they make Zacusca, a local vegetable sauce that is thick and chunky. The new system works well with the heavy sauce and makes filling faster and more accurate.

Sauce Filling Machine Line Project Overview

ItemProject Details
Customer locationRomania
ProductZacusca vegetable spread
Main ingredientsRoasted peppers, eggplant, sunflower oil
Material conditionHigh-viscosity sauce with vegetable chunks
Chunk sizeUp to 1 cm
Jar volume300–1000 ml
Maximum jar diameter85 mm
Target capacity2,000 jars per six-hour shift
Interface languageRomanian, English

Sauce Filling Machine Line Process

Production StageEquipmentMain Function
Sauce cookingPlanetary cooking mixerFries and mixes thick vegetable sauce evenly
Sauce transferProduct transfer systemMoves cooked Zacusca to the filling section
Jar fillingAutomatic sauce filling machineFills thick sauce while protecting vegetable chunks
Cap applicationAutomatic capping machineSeals filled glass jars securely
SterilizationExisting customer equipmentCompletes the heat-treatment process
LabelingRound bottle labeling machineApplies labels smoothly on glass jars

Request Brochure or Catalog

Why an Automatic Rotor Pump Filling Machine?

FeatureBenefit for Zacusca Filling
Rotary lobe pumpProvides low-shear transfer for chunky vegetable sauce
Agitated hopperPrevents vegetable pieces from settling during production
Anti-drip filling nozzlesHelps keep jar mouths clean and reduces sauce waste
Adjustable filling parametersSupports different glass jar sizes
Food-grade stainless steel designSupports hygienic food production requirements

Customer Feedback on the Sauce Production Project

Am găsit cel mai bun echipament de îmbuteliere de sosuri pentru linia noastră de zacuscă. Utilajul păstrează bucățile de legume întregi și funcționează perfect!” (“We found the best sauce filling equipment for our zacusca line. The machine keeps vegetable pieces whole and runs perfectly!”)

The new machinery is connected directly to the client’s current sterilization workshop. This setup saved facility transformation costs and avoided purchasing redundant processing equipment. The factory now runs continuously with reduced labor dependency and stable filling accuracy for 300ml to 1000ml glass jars.

Upgrade Your Sauce Production Line

Are you looking for a reliable sauce filling machine for chunky sauces, vegetable spreads, chili sauces, jams, or other high-viscosity products? Our team can help you configure a complete solution based on your product viscosity, particle size, jar format, required output, and existing production equipment. We specialize in providing food processing equipment, including hot sauce bottle filling machinesautomatic labeling machines for bottlesbubble washing machinesplanetary mixing cookers, bottle capping machines, and complete solutions for sauce production lines. From cooking and filling to capping, labeling, and secondary packaging, we provide customized automation support for your sauce production line. Contact us today to discuss your filling project and receive a tailored technical solution.

Scroll to Top