
A Polish bakery manufacturer upgraded its food safety inspection process by installing 2 units of conveyor metal detector kits for packaged bread and frozen bakery products. The solution helped improve foreign material control, reduce false rejects, and integrate smoothly with the existing packaging lines.
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Customer Requirements for Food Metal Detectors Installation
The bakery produces packaged toast bread, European-style rolls, and frozen bakery products for local retailers. Its existing packaging lines required a compact metal detection solution that could detect possible metal contaminants from production equipment wear. It ensures stable operation for moisture-containing bakery products, strengthening the final inspection process before shipment.
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Customized Conveyor Metal Detector Solution for Bakery Production
Foodmax Machines supplied two FL-5015 conveyor metal detectors with configurations suitable for bakery packaging applications.
| Parameter | Solution |
| Conveyor width | 500 mm |
| Detection height | Up to 150 mm |
| Conveyor speed | 0.25–0.6 m/s |
| Construction | 304 stainless steel |
| Protection | IP65 |
| Product memory | Up to 200 product settings |
| Reject system | Automatic flap reject |
| Detection | Ferrous, non-ferrous, and stainless steel |
The conveyor metal detector was calibrated according to the customer’s bread and frozen bakery products. This helped improve detection stability and reduce unnecessary product rejection during continuous production. Before shipment, both machines completed factory testing to ensure reliable performance after installation.
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Results After Installing Conveyor Metal Detector System
After commissioning, the two metal detectors were successfully integrated into the customer’s packaging lines. The customer achieved:
- Detection: 100% inspection coverage (Fe≥1.0mm; NFe≥1.2mm; SUS≥1.5mm).
- Quality: False rejection rate <0.01%, optimized for high-moisture and frozen products.
- Efficiency: 70% reduction in manual QC time.
- Flexibility: Changeover time reduced from 15 min to <2 min via 200 product profiles.
The Polish customer shared their experience after using the equipment:
“Nasz nowy wykrywacz metali taśmowy działa bardzo stabilnie na linii pakowania pieczywa. Wykrywanie jest dokładne, a obsługa urządzenia bardzo prosta. Pomoc techniczna Foodmax Machines sprawiła, że instalacja przebiegła szybko i bez problemów.“
(“Our new conveyor metal detector works very stably on the bakery packaging line. Detection is accurate, and the machine is easy to operate. Foodmax Machines technical support made the installation quick and smooth.“)
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Reliable Metal Detector Solution for Food Manufacturers
For bakeries, frozen food producers, and packaged food manufacturers, a food metal detector machine provides an efficient way to improve food safety control and protect product quality. Foodmax Machines offers customized metal detection solutions for different production lines, helping global food companies achieve reliable inspection performance.














