100T Cardboard Baler for Sale Supplied to an Italian Packaging Plant

vertical cardboard baler for sale

A packaging and printing factory in Northern Italy recently purchased a 100T heavy-duty vertical cardboard baler for sale from Foodmax Machines. The plant needed a compact, high-pressure solution to handle large volumes of corrugated waste from daily production. This case shows how the right baler can cut waste volume, reduce collection trips, and lower logistics costs.

Waste Challenges and Recycling Demand

The customer produces corrugated boxes and high-end packaging products. Their die-cutting and trimming lines generate around 8–15 tonnes of waste cardboard and offcuts each day. Before the new baler, waste was stored loose near production areas.  This caused several problems:

  • Large volumes of loose waste took up valuable floor space.   
  • The older factory had limited room for large horizontal balers.   
  • Frequent waste pickups increased transport and handling costs.   
  • Irregular, low-density waste was hard to store and sell to recyclers.   
  • The client wanted lower noise and better safety protection on site.   

They needed a heavy-duty cardboard baler for sale that could work in tight spaces and deliver high-density bales.

100T Heavy-Duty Vertical Cardboard Baler for Recycling

Foodmax Machines recommended a 100T heavy-duty hydraulic vertical baler. The vertical design reduces horizontal footprint compared to horizontal balers with long infeed conveyors. This makes it ideal for space-constrained packaging and printing plants. Key features included:

  • Heavy-duty hydraulic compression with dual 180 mm oil cylinders.   
  • Bale size 1200×800×1000 mm, fits standard pallets.
  • Bale weight up to about 500 kg, depending on material and moisture.   
  • 400 V / 50 Hz three-phase power for EU industrial sites.   
  • Interlocked safety doors & two-hand operator protection.
  • Optimized hydraulic system to reduce operating noise.   
  • Reserved dust extraction interface for workshop dust removal systems.
vertical balers for sale
vertical balers for sale

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Cardboard Baler Results: Less Space, Fewer Trips, Lower Costs

Once installed, the cardboard baler compressed loose cardboard into dense, uniform bales. The compact bales were easier to stack, load, and transport. This helped the Italian packaging factory reduce storage pressure and lower waste collection costs. Key results included:

  • Waste storage space: reduced by roughly 70%.
  • Weekly waste pickups: reduced from 12 to 3 trips.
  • Recycling income: increased by about 12%–15%.
  • Bale handling: easier loading, stacking, and transportation.
  • Investment recovery: achieved in around 7 months.

Why This Matters for Your Recycling Solution

If your factory generates several tonnes of cardboard waste per day, space and logistics can become major issues. A properly sized heavy-duty vertical baler can help you:

  • Reduce waste storage footprint dramatically.   
  • Cut the number of waste collection trips.   
  • Improve handling, stacking, and loading efficiency.   
  • Increase scrap value with dense, regular bales.   

For packaging plants, printing factories, and paper product manufacturers, this type of system offers a practical path to better waste management.

Looking for a Reliable Cardboard Baler for Sale?

If your facility faces similar challenges with cardboard waste, our team can help you evaluate the right baling solution for your production volume and space requirements. From horizontal balers and vertical balers to scrap metal balers, we deliver reliable, high-performance solutions tailored to your waste management needs. Contact us to discuss your waste stream and get a tailored baler solution for your facility.

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