Our fully automated chili sauce production line is designed to transform raw chilies into perfectly packaged bottles with minimal manual intervention. With a daily output of 2000 bottles, this line ensures high output, superior product quality, and strict hygiene standards. Whether you’re producing classic chili paste, spicy sauces, or other viscous products, this chili sauce production equipment delivers reliability from start to finish.
Key Specifications Of Chili Sauce Production Equipment
Equipment Name
Dimensions (mm)
Motor Power
Sorting Platform
3000*1100*900
0.75kW
Bubble Washing Machine
4100*1200*1300
4.45kW-9.4kW
Vibrating Screen
1200*800*1300
1.5kW
Draining Air Dryer
3000*1000*1600
5.6kW
Mincer
950*620*1060
5.5kW
Planetary Mixing Cooker
1830*2000*1780
3KW
Sauce Filling Machine
1500*1500*1600
1.5kW
Bottle Capping Machine
1000*1000*1700
1.5kW
What’s the Hot Sauce Manufacturing Process?
The hot sauce manufacturing process begins with raw chili sorting and cleaning. Fresh chilies are conveyed to the bubble washer for thorough cleaning, then moved to the vibration screen for dewatering. The air dryer removes residual moisture. After the meat grinder grinds the cleaned chilies, the system transferred to the planetary cooker for mixing and heating. Once the sauce is cooked, the filling machine automatically fills it into bottles. Finally, the capping machine seals each filled bottle to complete the production process.
This integrated Chili Paste Processing system minimizes manual handling and maximizes output.
Essential Chili Processing Machinery In the Production Line
Each component of the chili sauce production line is engineered for specific functions, ensuring seamless operation:
1. Sorting Platform: This initial station ensures food-grade purity by allowing for the manual removal of defective chilies and foreign materials.
2. Bubble Washing Machine: It thoroughly cleans the chilies using turbulent water and bubbles to remove dirt and contaminants.
3. Vibrating Screen: This unit efficiently removes excess surface water from the washed chilies through high-frequency vibration.
4. Draining Air Dryer: It uses powerful, filtered air to blow away any remaining moisture, preparing the chilies for grinding.
5. Mincer: This machine grinds the cleaned chilies into a fine, consistent paste, which is the base of the sauce.
6. Planetary Mixing Cooker: It cooks and homogenizes the chili paste with other ingredients evenly without scorching.
7. Sauce Filling Machine: This automated filler dispenses the finished sauce into bottles with precise volume accuracy.
8. Bottle Capping Machine: It automatically applies and tightens caps onto the filled bottles to ensure a secure seal.
Core Features Of Industrial Chili Sauce Making Machine
1. Full Automation
The line operates with minimal human intervention. From cleaning to capping, all processes are linked by conveyors and control systems.
2. Food-Grade Materials
All equipment is made from SUS304 stainless steel. This ensures hygiene, durability, and compliance with international food safety standards.
3. Flexible Adaptability
No need to replace core parts when switching between 100-500ml bottle sizes. The line supports chili paste processing of various viscosities, from smooth sauces to particle-containing products like beef chili sauce.
4. Safety & Hygiene Assurance
Equipped with multiple safety protection devices: emergency stop buttons, overload protection, and no-bottle-no-filling function. The closed processing design prevents contamination, ensuring product safety.
Competitive Advantages Of Chili Sauce Production Line
1. High Output with Efficiency
With a production capacity of 2000-2500 bottles per hour, the line meets small-batch and medium-volume production needs. It operates continuously for 8 hours, achieving a daily output of 2000 bottles as required.
2. Saves Labor Costs
The automated process reduces the need for 5-8 manual workers. One operator can monitor the entire line, cutting labor costs by 60% annually for long-term operational savings.
3. Consistent Product Quality
Automated control eliminates human factors affecting quality. The stable filling volume, uniform sealing, and precise labeling ensure every bottle meets the same standard, enhancing brand reputation.
4. Quick Return On Investment
With a daily output of 2000 bottles, manufacturers can recover costs quickly. This production line delivers high cost-effectiveness without compromising on quality.
5. Easy Maintenance & Operation
The modular design allows for quick component replacement and maintenance. We provide detailed operation manuals and video tutorials, enabling your team to master the system in 1-2 days.
FAQ:
Q1: What is the minimum capacity of the production line?
The processing line has a minimum capacity of 100 bottles per hour and you can scale it up via frequency control.
Q2: Can the system handle different bottle sizes?
Yes, capping machines adjust for φ20-100mm diameters and 30-120mm heights.
Q3. Can this line manufacture for other sauces?
Yes. It can be used for tomato sauce, bean paste, and other viscous food products.
Q4. Is the equipment made of food-grade material? Yes. All parts in contact with the product are made of SUS304 stainless steel.
About Foodline
Foodline Machinery is a professional manufacturer specializing in food equipment with years of industry experience. We offers the comprehensive after-sales services, including technical support, maintenance guidance, and customization options to meet specific customer requirements. With a global customer base and a reputation for excellence, we strive to be your trusted partner in nut processing, helping you improve productivity and product quality while reducing operational costs. With a global customer base and a reputation for excellence, we strive to be your trusted partner in nut processing, helping you improve productivity and product quality while reducing operational costs.
